Product Design

Product Design & Testing

At Sujan ContiTech, we are committed to product design and testing. This ensures that our anti-vibration solutions meet the highest standards of performance and reliability. Our comprehensive approach combines cutting-edge technology, rigorous testing, and a sharp focus on innovation to deliver superior NVH products for the automotive industry. For example, our latest series of Engine Mounts has been developed using advanced simulation techniques and subjected to extensive real-world testing, resulting in a product that significantly reduces vibration and noise levels, enhancing the overall driving experience.

 

Innovative Product Design

Our product design process is rooted in our in-depth understanding of automotive platforms and the unique challenges posed by vibration and noise.

These challenges include:

  • Interior noise, Vibration control, Harshness reduction
  • Dynamic Loads and Operating Conditions
  • Material Selection and Design Optimization
  • Performance Requirements and Standards
  • Durability and Reliability

We employ a systematic approach to design, leveraging advanced software and simulation tools to create products that are not only effective but also efficient and durable.

 

Key aspects of our design process include:

  • Customised Solutions: We tailor our anti-vibration products to meet the specific needs of our customers, whether for cars, SUVs, commercial vehicles, or electric passenger vehicles.
  • Advanced Materials: Utilizing state-of-the-art materials, we ensure our products offer optimal performance and longevity.
  • Collaborative Development: Working closely with OEMs and Tier 1 suppliers, we ensure our designs are aligned and complaint with the latest industry standards and requirements.

 

Rigorous Testing and Validation

Ensuring the reliability and effectiveness of our products is paramount. At Sujan ContiTech, we employ a comprehensive testing and validation process to guarantee that our anti-vibration solutions perform flawlessly under real-world conditions. Our testing protocols include:

  • Simulation Testing: Using advanced simulation tools, we predict and analyse the performance of our products under various conditions, allowing us to refine designs before physical prototypes are created.
  • Prototyping: We develop detailed prototypes to test the practical application of our designs, making necessary adjustments to optimize performance.
  • Environmental Testing: Our products undergo extensive testing to ensure they can withstand extreme temperatures, humidity, and other environmental factors.
  • Durability Testing: We conduct rigorous durability tests to verify that our products maintain their integrity and effectiveness over prolonged use and exposure to harsh conditions.
  • Compliance Testing: Our anti-vibration products are tested to meet both local and international standards, ensuring compliance with all relevant regulations.

 

RLD Simulation & Testing: Our products undergo Real-Life Durability (RLD) simulations to replicate the stresses and strains they will face during their lifecycle. This testing ensures that our solutions can withstand real-world operating conditions and maintain their performance over time.

 

Patents & innovation

At Sujan ContiTech, our focus and commitment to innovation is evident through our intellectual property achievements. We have been granted two patents for our pioneering anti-vibration technologies, with several more patents at final stages of approval. These patents underscore our commitment to advancing the field of NVH solutions and delivering cutting-edge products to customers.

With our patents, OEMs can create greater value in their products as well as establish NVH as a differentiator in the automotive market.

 

Commitment to Excellence

At Sujan ContiTech, we are dedicated to delivering anti-vibration products and solutions that not only meet but exceed our customers’ expectations. Our pursuit of innovation and quality ensures that we remain at the forefront of the industry, providing products that contribute to the success of our customers in a competitive automotive market.